Views: 225 Author: LOONG FILTRATION Publish Time: 2025-12-16 Origin: Site
Based on the specific conditions of this new-build project, we identified six core requirements that the filtration system must address:
| Integrated " Plug-and-Play " Solution | As a greenfield project, the client required a fully integrated filtration system to minimize onsite installation complexity and drastically reduce commissioning time. |
| Water Quality & Conductivity Control | The municipal tap water exhibited high conductivity (≤400μs). If used directly without treatment, it would negatively impact the flavor profile and consistency of the final brew. |
| Flow & Pressure Stability Management | Beer filtration is hypersensitive to pressure fluctuations. A primary technical hurdle was preventing Pressure Spikes, which can force trapped impurities through the filter media, leading to "instantaneous turbidity" in the finished beer. |
| Precision Clarity Control | Due to the high load of suspended yeast and fermentation by-products, the system must ensure the 11°P Ale achieves ideal transparency at a consistent flow rate of 1,000 L/H. |
| Sterile CO ₂ Gas Purity | CO₂ used for tank displacement and counter-pressure can carry microorganisms and yeast spores. Without rigorous sterile filtration, the gas source becomes a direct vector for beer spoilage. |
| End-to-End Process Compliance | Every element of the process—from brewing water to process gases (CO₂)—must strictly adhere to food-grade standards to guarantee safety and quality. |
Purpose: Eliminate mineral interference and sensory off-notes caused by raw water fluctuations.
Production Capacity: 500 L/H
Output Specification: Conductivity ≤10μs(down from ≤400μs in raw water).
| Component | Function | Key Benefit |
| Raw Water Tank | Buffers inlet pressure fluctuations and stores raw water; prevents pump cavitation and overflow. | Ensures a stable feed for downstream equipment, preventing pressure surges from affecting filtration. |
| Raw Water Pump | Overcomes resistance in pre-treatment stages; provides sufficient flow for system operation. | Guarantees system efficiency and prevents filtration decline caused by insufficient flow. |
| Quartz Sand Filter | Removes suspended solids, colloids, silt, and other particulate impurities from raw water. | Significantly reduces inlet turbidity, preventing RO membrane fouling and extending membrane life. |
| Activated Carbon Filter | Adsorbs residual chlorine, organic matter, off-odors, and certain microorganisms. | Prevents chlorine-induced oxidation of the RO membrane; enhances the purity of the beer’s palate and aroma. |
| Security Filter (5μm) | Acts as the final barrier before the RO unit, intercepting micro-particles with 5μm precision. | Ensures all particulates are blocked before entering the RO stage, preventing membrane scratches or clogs. |
| RO Unit ( Reverse Osmosis ) | Utilizes semi-permeable membranes under pressure to remove dissolved solids, organics, colloids, and bacteria. | Produces high-purity brewing water that meets stringent standards, ensuring consistent beer quality and stability. |
High-Capacity Buffer Design: The large storage tank configuration effectively manages the differential between water production rates and line consumption, guaranteeing continuous production.
Stabilized Output Quality: By providing a consistent and reliable water base, the system creates the perfect foundation for downstream fermentation and final filtration processes.
Mobile Stainless Steel Platform: The entire filtration assembly is mounted on a high-grade stainless steel skid with heavy-duty casters for easy relocation within the brewery floor.
Sanitary Pumping & Drive: Includes a sanitary centrifugal pump controlled by a Variable Frequency Drive (VFD), allowing for precise flow control and soft starts to avoid the dreaded pressure spikes.
Full Process Monitoring: The skid is equipped with sanitary oil-filled pressure gauges, sight glasses for visual clarity checks, and a full set of butterfly and sampling valves for real-time quality control.
| Feature | Technical Benefit |
| Plug-and-Play Design | Stainless steel mobile platform with casters for rapid deployment and flexible production line adjustments. |
| Precision Flow Control | Precise flow regulation via VFD, eliminating the impact of pressure fluctuations on beer sensory quality. |
| Depth Filtration Mechanism | Designed for the high yeast loads of Ale , depth stacks offer significantly higher dirt-holding capacity than traditional cartridges. |
| Visual Monitoring | Real-time monitoring of filtration quality through sanitary pressure gauges, sight glasses, and sampling valves. |
| Feature | Performance & Benefit |
| Filtration Technology | Dual-media synergy of Diatomaceous Earth & Cellulose |
| Turbidity Removal | Exceptional efficiency with a ≥ 99.9% success rate |
| Service Life | 1x longer lifespan due to ultra-high dirt-holding capacity |
| Material Purity | Zero-leaching natural materials for high-cleanliness needs |
Differential Pressure (ΔP): ≤6bar
Max Flow Rate:≤50m³/hr
Sterilization Parameters: Supports 121°C Steam Sterilization (SIP) for 20 minutes.
Brewing Water Excellence: The pure water system maintains a stable conductivity of ≤10μs, providing a high-quality foundation for fermentation and ensuring consistent flavor profiles across all batches.
Significant Enhancement in Beer Clarity: The lenticular filtration system efficiently removes suspended yeast while maintaining a steady 1,000 L/H flow rate, seamlessly meeting the demands for continuous, high-volume production.
Zero Microbial Risk in Gas Supply: The three-stage CO₂ filtration system has elevated microbial retention to absolute sterile levels, effectively securing the target one-week shelf life.
Rapid Commissioning & Maintenance: The mobile integrated "plug-and-play" design eliminated the need for complex piping modifications in the new facility, drastically shortening the time from installation to first-pour.
High System Compatibility: Unified equipment specifications and compatible interfaces ensure that future upgrades and routine maintenance remain simple, efficient, and cost-effective.
Expertise in Customization: We go beyond mere manufacturing. We specialize in tailoring solutions to meet unique craft requirements, ensuring the system fits the process, not the other way around.
True Absolute Precision & Sterile Integrity: We implement rigorous integrity testing for every batch of sterile filter elements, including Bubble Point and Diffusion Flow tests. Our dual-standard quality management system (ISO 13785 & 9001) guarantees that our "absolute" rating effectively ensures microbial retention and true sterility.
Hygienic Excellence: All fluid-contact components are constructed from SS316L stainless steel, adhering to the highest global sanitary standards for food and beverage production.
Comprehensive Product Portfolio: From pure water generation to depth filtration and CO₂ sterilization, we offer a one-stop-shop supply chain. This ensures total system compatibility and optimized performance across the entire production line.
End-to-End Service Capability: We provide a full-lifecycle partnership—from initial process design and parameter matching to onsite commissioning and long-term technical support.
A: Absolutely. Providing customized, turnkey solutions is our core strength. We can configure your lenticular filter with diaphragm pressure gauges, sight glasses, sanitary butterfly valves, and sampling valves as needed.
A: It is critical. A VFD allows for precise regulation of pump speed and flow, preventing pressure shocks during startup or load changes. This significantly extends the service life of filter stacks—especially for pressure-sensitive products like Ale.
A: We recommend a 16-inch, 16-cell, 2-stack Composite Depth Lenticular Filter. Compared to traditional cartridges, depth lenticular stacks offer much higher dirt-holding capacity, making them ideal for handling the heavy yeast loads of top-fermented Ales.
A: Yes. For most Ales, 0.8–1.0μm depth filtration effectively intercepts active yeast and significantly improves transparency. If a longer shelf life is required, we recommend a secondary 0.45μm PES membrane cartridge in series.
A: Yes. Our recommended three-stage system uses stainless steel housings and PTFE elements, which are fully capable of withstanding 121°C steam sterilization (SIP) for 20 minutes to ensure a sterile state.
A: Low conductivity means most inorganic ions have been removed. This ensures water stability, preventing fluctuations from interfering with fermentation enzymes and the final beer flavor.
A: Yes. LOONG Filtration offers a full-spectrum portfolio covering water treatment, beer clarification, and sterile gas filtration—from initial design to manufacturing and onsite support.
A: Our pure water system can treat municipal water (≤400μs ) down to ≤10μs, with a total storage capacity of 24,000L to ensure a stable supply.
A: To meet the highest sanitary standards, all fluid-contact parts are made of SS316L stainless steel and equipped with sanitary-grade accessories for safe, visible production.
